Space Shuttle Discovery passed a major Return to Flight milestone March 15. Work began to install Reinforced Carbon-Carbon, or RCC panels, on the leading edges of the orbiter's wings. When the orbiter returns to Earth from space, the RCC panels help protect the vehicle from the 3,000 degree heat of re-entry. During the course of Return to Flight preparations, workers have used several ways to inspect and test the panels without damaging them. Some of these non-destructive testing methods include computer-aided CAT scans, X-rays and flash thermography. There are 22 RCC panels on each of the orbiters' wings. The light gray carbon composite is also used in other areas, such as the nose cap and chin panel. Discovery is being prepared for STS-114, NASA's Return to Flight mission.
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NASA ID
ksc_031904_rcc
Date Created
March 23, 2004
Center
KSC
Media Type
video
Photographer
NASA or National Aeronautics and Space Administration
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KENNEDY SPACE CENTER, FLA. - Jim Landy, NDE specialist with United Space Alliance (USA), examines a Reinforced Carbon Carbon panel using flash thermography. A relatively new procedure at KSC, thermography uses high intensity light to heat areas of the panels. The panels are then immediately scanned with an infrared camera. As the panels cool, any internal flaws are revealed. The gray carbon composite RCC panels are attached to the leading edge of the wing of the orbiters. They have sufficient strength to withstand the aerodynamic forces experienced during launch and reentry, which can reach as high as 800 pounds per square foot. The operating range of RCC is from minus 250º F to about 3,000º F, the temperature produced by friction with the atmosphere during reentry. The panels will be installed on the orbiter Discovery, designated for the first Return to Flight mission, STS-114.
Mar 10, 2004
KENNEDY SPACE CENTER, FLA. - Jim Landy, NDE specialist with USA, points to an area of a Reinforced Carbon Carbon panel just examined using flash thermography. A relatively new procedure at KSC, thermography uses high intensity light to heat areas of the panels. The panels are then immediately scanned with an infrared camera. As the panels cool, any internal flaws are revealed. The gray carbon composite RCC panels are attached to the leading edge of the wing of the orbiters. They have sufficient strength to withstand the aerodynamic forces experienced during launch and reentry, which can reach as high as 800 pounds per square foot. The operating range of RCC is from minus 250º F to about 3,000º F, the temperature produced by friction with the atmosphere during reentry. The panels will be installed on the orbiter Discovery, designated for the first Return to Flight mission, STS-114.
Mar 10, 2004
KENNEDY SPACE CENTER, FLA. - Dan Phillips (left) and Donald Nielen, with United Space Alliance, watch a monitor as Jim Landy, NDE specialist with USA, prepares to examine a Reinforced Carbon Carbon panel (on the table, center) using flash thermography. A relatively new procedure at KSC, thermography uses high intensity light to heat areas of the panels. The panels are then immediately scanned with an infrared camera. As the panels cool, any internal flaws are revealed. The gray carbon composite RCC panels are attached to the leading edge of the wing of the orbiters. They have sufficient strength to withstand the aerodynamic forces experienced during launch and reentry, which can reach as high as 800 pounds per square foot. The operating range of RCC is from minus 250º F to about 3,000º F, the temperature produced by friction with the atmosphere during reentry. The panels will be installed on the orbiter Discovery, designated for the first Return to Flight mission, STS-114.
Mar 10, 2004
KENNEDY SPACE CENTER, FLA. - Jim Landy, NDE specialist with United Space Alliance, sets up equipment to examine a Reinforced Carbon Carbon panel using flash thermography. A relatively new procedure at KSC, thermography uses high intensity light to heat areas of the panels. The panels are then immediately scanned with an infrared camera. As the panels cool, any internal flaws are revealed. The gray carbon composite RCC panels are attached to the leading edge of the wing of the orbiters. They have sufficient strength to withstand the aerodynamic forces experienced during launch and reentry, which can reach as high as 800 pounds per square foot. The operating range of RCC is from minus 250º F to about 3,000º F, the temperature produced by friction with the atmosphere during reentry. The panels will be installed on the orbiter Discovery, designated for the first Return to Flight mission, STS-114.
Mar 10, 2004