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KENNEDY SPACE CENTER, FLA. -- Damon Petty, with United Space Alliance, removes a piece of insulation blanket from an “oven” after heat cleaning. The blankets fit inside the nose cap of an orbiter. They consist of layered, pure silica felt sandwiched between a layer of silica fabric (the hot side) and a layer of S-Glass fabric. The blanket is through-stitched with pure silica thread in a 1-inch grid pattern. After fabrication, the blanket is bonded directly to the vehicle structure and finally coated with a high purity silica coating that improves erosion resistance. The blankets are semi-rigid and can be made as large as 30 inches by 30 inches.